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Wyniki 1-7 spośród 7 dla zapytania: authorDesc:"MACIEJ MOTYKA"

» Modelling of microstructure and deformation behaviour of two-phase titanium alloy

WALDEMAR ZIAJA  MACIEJ OSSOWSKI  MACIEJ MOTYKA  
Despite very favourable combination of chemical, physical and mechanical properties titanium alloys suffer from poor tribological properties and insufficient resistance to oxidation at high temperature. Therefore surface treatment is widely used for structural elements made of titanium alloys to eliminate or reduce these drawbacks [1÷3]. The fundamental issue is maintaining high mechanical properties after surface layer modification of which fatigue strength of the material in the presence of tensile and compressive stresses, very often resulting from bending, is of primary importance [4÷6]. Among various surface treatment methods the most popular include chemical or physical vapour deposition (CVD, PVD), plasma spray, diffusion treatments, laser assisted treatments and ion imp[...] więcej»
w zeszycie INŻYNIERIA MATERIAŁOWA 2009/5


 

» FEM simulation of superplastic forming of a spherical cap made of Ti-6Al-4V

PIOTR LACKI  JANINA ADAMUS  MACIEJ MOTYKA  
The phenomenon known as superplasticity has been observed for a wide range of materials including metallic alloys such as: titanium, and aluminium alloys, ceramics, composites and minerals [6÷8, 11, 12]. Superplastic forming (SPF) is a technological process that enables large deformation with no loss of material continuity. Slip along grain boundaries is considered to be the main mechanism of superplastic forming. Depending on the kind of material and process parameters it is possible to obtain elongation of up to several hundred percent. Superplastic forming is used for the materials with poor formability in conventional conditions or if their degree of deformation is insufficient. Superplastic forming is particularly well suited for forming of Ti-6Al-4V titanium alloy. Ti-6Al-4V titanium alloy is one of the most commonly materials associated with superplastic forming. It is used for light and highly strong structural elements in aircraft industry. Superplastic forming processes in aircraft industry applications require fine-grained equiaxed microstructure of Ti‑6Al‑4V alloy. In practice, superplasticity conditions are summarised as a grain size less than 10 μm, low strain rate of less than 10-3 s-1 and forming temperatures of T ≥ 0.5 Tm, where Tm is the melting point of the material [13]. Materials for superplastic forming process need to be specially prepared by hot metal forming and heat treatment [5, 6]. A design of superplastic forming is much more difficult than conventional forming processes because of the larger amount of parameters that have to be taken into consideration and controlled in narrow range of tolerance. Strain rate is the key parameter and it requires special attention. This parameter decides whether the necking and rupture occur in the drawn-part. Titanium alloys exhibit high dependence of yield stress on temperature and strain rate [8÷10]. The current design methods of superplasti[...] więcej»
w zeszycie INŻYNIERIA MATERIAŁOWA 2010/3


 

» Influence of microstructure and deformation parameters on technological plasticity of Ti-6Al-4V titanium alloy

KRZYSZTOF KUBIAK  MACIEJ MOTYKA  JAN SIENIAWSKI  LESZEK NOWORÓL  
In the paper the influence of morphology and dispersion of phases and deformation conditions (temperature, strain rate) on technological plasticity (plastic flow stress and critical strain) of Ti-6Al-4V alloy is characterized. Technological plasticity was determined on the basis of the results obtained from plastometric and tensile tests. Microstructural investigations were carried out using [...] więcej»
w zeszycie INŻYNIERIA MATERIAŁOWA 2007/3-4


 

» Influence of thermomechanical processing conditions on microstructure and hot plasticity of Ti-6Al-4V alloy

MACIEJ MOTYKA  WALDEMAR ZIAJA  KRZYSZTOF KUBIAK  JAN SIENIAWSKI  
Two phase titanium alloys are widely used structural materials thanks to their high relative strength and good corrosion resistance. Constructional parts most often are fabricated in hot working processes, mainly by open die or die forging. It is well known that achievement of desired mechanical properties is related to development of proper microstructure in plastic working and heat treatment processes. Proper selection of process conditions should take into consideration microstructural changes caused by deformation in α+β↔β phase transformation range, which cannot be eliminated or decreased by heat treatment. Therefore in many cases required properties of products cannot be achieved [1÷3]. Other factors which make difficult or even preclude obtaining pro[...] więcej»
w zeszycie INŻYNIERIA MATERIAŁOWA 2009/5


 

» Microstructural evaluation of CMSX-4 superalloy single crystal castings of various geometry

Anna Szular  Arkadiusz Onyszko  Maciej Motyka  Zenon Lipiński  
The turbine blades and combustion chamber belong to critical parts of aircraft jet engines. They work under extreme conditions: very aggressive corrosion environment, high mechanical and thermal stresses. Therefore the creep resistance is very important criterion for selection of critical parts materials and methods of their production [1]. Advances in turbine blade manufacturing were mainly caused by implementation of directional crystallization in casting process. This method enabled obtaining columnar grains in castings, elongated in the main axis direction. This kind of microstructure with no transverse grain boundaries provides higher creep resistance of castings. It was found that much better properties characterize single crystal castings. Casting process of single crystal blades is analogous to casting process of blades having columnar grains. The difference is in the beginning of crystallization process - only one grain properly oriented is selected for further growth [2÷5]. The main parameters controlling single crystal casting quality are temperature gradient and withdrawal rate of mould (vw). Too high cooling rate causes crystallization of grains in front of interface between liquid and solid phases. Whereas too slow mould removal from the heating zone leads to excessive microstructural segregation and defects formation in castings. It is considered that higher temperature gradient (in the accepted range) contributes to improvement of casting quality. The most often applied values of temperature gradient are in the range of 3÷6.5°C/mm and withdrawal rate of about 5 mm/min [6÷12]. Microstructure of most nickel superalloys is mainly composed of gamma (γ) and gamma prime (γ′) phases. The γ′ phase (Ni3(Al, Ti)) - primary strengthening phase - is coherent with the matrix - γ phase. The close match in matrix lattice parameter (~0÷1%) combined with the chemical compatibility allows the ^[...] więcej»
w zeszycie INŻYNIERIA MATERIAŁOWA 2010/3


 

» Analysis of titanium sheet bending process

Janina Adamus  Piotr lacki  Maciej Motyka  ZYGMUNT NITKIEWICZ  
Titanium and its alloys are exceptional structural materials, far outstripping other in many aspects. Thanks to low specific gravity and high mechanical strength titanium materials are used whenever the construction weight and its strength are essential, e.g. in the aircraft and aerospace industries, for sporting equipment and in medicine [1, 2]. Furthermore, the value of the elastic modulus of titanium alloys is approximately half the corresponding value for steel. Thus, titanium alloys are excellent materials for various types of springs [3, 4]. Good corrosion resistance in most corrosive environments warrant the application of titanium elements in chemical and marine industries, desalination and desulfurization systems, in sewage treatment plants, geothermal systems etc. Apart from technical applications titanium and its alloys are often used in medicine and jewellery because of a good biocompability. Titanium as a material with the unique mechanical and physical properties is used whenever common structural materials such as aluminium and steel fail. Unfortunately, the application of titanium and its alloys is difficult because of high production and processing costs and the fact that titanium alloys fall into group of materials which hardly deform, especially in sheet-metal forming processes. During the forming of titanium sheets it is necessary to overcome many technological barriers, which are not reflected in the technical literature. Bending is one of the most commonly used forming methods of the titanium elements. It comes down to a stable change in material curvature by bending or straightening. Bending can be done on press brakes or stamping presses using bending tools, as a roll bending, roll form profiling etc. During bending of the titanium elements it is necessary to take the following into consideration: -- titanium, especially its alloys, is characterized by [...] więcej»
w zeszycie INŻYNIERIA MATERIAŁOWA 2010/3


 

» OPTYMALIZACJA PROCESU TŁOCZENIA ELEMENTU OWIEWKI Z TYTANU GRADE 2

JULITA ŁYŹNIAK  JANINA ADAMUS  PIOTR LACKI  MACIEJ MOTYKA  
Tłoczenie blach ze stopów tytanu jest bardziej wymagającym procesem aniżeli tłoczenie blach stalowych. Projektowanie tego typu procesu wymaga uwzględnienia specyficznych właściwości tytanu, zwłaszcza skłonności do dużych odkształceń powrotnych i niekorzystnych właściwości tribologicznych. Istotną rolę odgrywa właściwy dobór parametrów technologicznych. W pracy analizowano element owiewki wykonanej z czystego tytanu technicznego Grade 2. W celu określenia parametrów procesu przeprowadzono obliczenia numeryczne. Analizę numeryczną wykonano przy użyciu programu PAM‐STAMP 2G wykorzystującego Metodę Elementów Skończonych (MES). Na podstawie uzyskanych wyników obliczeń numerycznych określono kształt wyjściowy materiału blachy oraz parametry procesu tłoczenia. W artykule podano wyniki badań właściwości mechanicznych i technologicznych tytanu Grade 2, m.in. wykładnik umocnienia, współczynniki anizotropii właściwości plastycznych blachy. W oparciu o wyznaczone eksperymentalnie właściwości materiałowe przeprowadzono symulację numeryczną procesu kształtowania elementu. Na bazie przyjętej geometrii narzędzia do tłoczenia realizowano symulacje numeryczne optymalizując kształt materiału wyjściowego blachy (wykrojki). Dla optymalnego wariantu tłoczenia pokazano rozkład odkształceń plastycznych, wykres odkształceń granicznych oraz wielkość sprężynowania powrotnego po procesie kształtowania. Analizowano również wpływ tarcia na przebieg procesu tłoczenia i ostateczny kształt wytłoczki. Słowa kluczowe: tłoczenie, blacha tytanowa, symulacja numeryczna, sprężynowanie powrotne OPTIMIZATION OF THE STAMPING PROCESS OF A DEFLECTOR ELEMENT MADE OF TITANIUM GRADE 2 Sheet‐titanium forming is a more demanding process than typical sheet‐steel forming. Design of such a process requires consideration of the specific titanium properties, especially the tendency to large spring‐back and unfavourable tribological properties. A proper selection of t[...] więcej»
w zeszycie RUDY I METALE NIEŻELAZNE 2011/11


 

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